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ItalianoKTECH 802 F3000
Double column automatic bandsaws for industry
KTECH 802 is an automatic double column bandsaw suitable to cut bars, tubes, solids and profiles up to 60° both on left and right.An automatic sawing machine with CNC managed feeder and sawframe movement, KTECH has 10" touch screen display to manage the cutting process. The perfect working tool for professionals, big size production and industry application.
video Other infos DownloadTechnical information
| Cutting capacity at 90° |
Round: 680mm Square: 640mm Rectangular: 820x610mm |
| Cutting capacity ata 45° (light) |
Round: 550mm Square: 550mm Rectangular: 550x580mm |
| Cutting capacity ata 45° (right) |
Round: 550mm Square: 550mm Rectangular: 550x580mm |
| Cutting capacity ata 60° (left) |
Round: 370mm Square: 370mm Rectangular: 370x450mm |
| Cutting capacity ata 60° (right) |
Round: 370mm Square: 370mm Rectangular: 370x450mm |
| Cutting capacity with bundle device |
Max: 800x320mm Min: 80x80mm Scrap-end: 400mm |
| Cutting capacity at 90° (solid C45) |
350mm |
| Blade tension |
2000kg/cm2 |
| Blade size |
7260x41x1.3mm |
| Blade speed |
18 100 m/min |
| Blade motor |
5.5KW |
| Feeder length |
3000mm with automatic repetition |
| Minimum scrap end |
400mm |
| Cutting length |
6 9.999mm |
| Size - Weight |
5850x3700x2700mm (h 815mm) 4800kg |
10" Touch screen display
KTECH 802 has an easy and intuitive interface dedicate to optimize the user-experience: thanks the CNC system and 10" touch screen display the user can manage all the machine operative function, set up 99 cutting program and multiple cutting length on the same bar, set the number of feeder stroke, the number of pieces and blade speed. It's also possibile to do an autodiagnostic to detect errors.
CNC managed axes system
KTECH line automatic bandsaws have a CNC managed axes system (3 both for 802 and 1202 models: vice closing, material feeding and sawframe rotation) that can be set and controlled by touch screen (and SAWFACTORY).
Sawframw
The electrowelded sawframe structure developed by our technicians has big thickness and allows to avoid vibrations and noise while working. Band pulleys are supported throught big size bearings with metal plate to have the better allignment. Sawframe movement perfectly balanced by big diameter hydraulic cylinder and linear guides.
Precision and accuracy
IMET automatic and semiautomatic bandsaws uses an innovative angle measurement system located outside the machine center so that the angle precision and accuracy is always as high as possibile, even on left and right angular cuts.
Motorized sawframe rotstion
IMET's KTECH and KS NC bandsaws has a CNC managed and motorized sawframe rotation system (where all the parameters can be set by touch screen display. Sawframe rotation is made possibile by an hydraulic cylinder.
Canted blade
To increase material penetration, avoid loweing slowdown and save blade life, KTECH machines have a 5° canted blade that helps to optimize the cutting process even on bigger and stroger profiles.
Blade tension
Blade tension is managed by a mechanic/hydraulic system. Ideal blade tension (which is 2000kg/cm2) can be set via touch screen display and machine software. If a breakage happens, Ktech software immediately stops the process, allowing maintenance.
Blade guides
Hard metal blade guides with lateral guide cemented rolls, hardened and rectificated with easy regulation system. Mobile blade guides is auomatically kept next to the cutting area for a better blade allignment and highest precision.
Blade cleaning
An adjustable and mechanic motorized metal cleaning brush provides to remove residuals and remainings on the blade while cutting. Minimal lubrification is a standard equipend to avoid liquid dispersion that could affect the length measurement.
Vice
Horizontal vice with round jaws so that the material can be locked on every set angle. This design allows to lock the material as close as possible to the cutting line on both bar sides, easing the process on every angle. Jaws height is 370mm.
Integrated feeder
KTECH has an integrated feeder with integrated roller table, length 3000mm. Feeder movement and repetition are set via touch screen display. Cutting material is fullu supported by the roller table, while final scrap-end is 150mm.
Hydraulic unit and saving energy
Hydraulic unit of new design with new low noise pump and locking valves on all the movements, with vice pressure reducers. Most processes are carried out with switched off hydraulic unit that allows a considerable saving of energy and maintains low the oil temperature.
Standard minimal lubrification
Standard minimal lubrification keep the material dry, avoiding wastes. The system can work in 3 ways: always switched-on, switched-on only while cutting, switched-off. If the oli isn't enough, it's reported on the machine display.
Industry 4.0 Ready - SAWFACTORY (Optional)
IMET automatic machines can be connected to the company network and be used remotely thanks SAWFACTORY and modem. SAWFACTORY is a dedicated software which allows to manage the cutting process from the office desk by setting cutting programs and monitoring the workflow thanks to the dedicated web app. The software also allows to also receive assistance by our technicians remotely. Discover SAWFACTORY: https://bit.ly/2RuxHuX
Marking system (Optional)
It's available for KTECH models the automatic ink marking system that allows to impress a code on cut pieces to ease the material seleciton after the cut: the marking systems works before the cut and its programmaing is integrated with the machine CNC (allowing to create a unique program via KTECH touch screen) but it's equipped with its own independent touch screen display.
Blade deviation control (Optional)
It allows to always have cutting process with the right tollerance. It's possibile to set the preferrede tollerance based on the needs for a specific material or cutting angle (maximum tollerance: 0.2mm).
Laser ray (Optional)
To ease the working process, it's possibile to require di special laser ray that points the cutting line on the material before starting to operate.
Bundle cutting device (Optional)
Hydraulic bundle cutting device. Applying the device, the maximum cutting capacity is 800x320mm while the minimum capacity is 80x80mm. Minimum scrap-end with bundle: 400mm. If the user wants to use the machine for mitre cuting, the device must be disassembled.
Bundle cutting device (Optional)
Together with the pressure placed next to the vice, the bundle cutting is made also by a supplementary device placed on the integrated feeder on outer part of feeder's jaws. This device must not be removed to use mitre cutting.
Metal protection barriers (Optional)
According to CE law, it's also available the protection safety system made by metallic barriers that covers the machine on the 4 side with CNC managed access doors to regulate and control the operator access to the working area.
Safety photcells (Optional)
It's possible, if the user doesn't want a full metallic barriers protection system, to install a pair ofl photocells instead of one of the metallic side.
Loadin/unloading roller table (Optional)
Loading and unloading roller table with free rolls, 2 vertical containment rolls on one side. Module length 2m
Automatic loading system (Optional)
Automatic bar loader driven by the saw control software where the bars are automatically fed, consisting of supporting surfaces with a drag chain and loading stations (from 5 to 15). The supporting surfaces can be a easily moved thanks to a modular structure. The feeder is provided with a system of blockage of the bar and with vertical aligning rollers and gearboxes to move the drag chains. The system is driven by the software of the saw to which it is connected.
Automatic unloading system (Optional)
Upon request it's available a customized material unloading system with bar warehouse developed based on thee customer requests and needs.
10" Touch screen display
KTECH 802 has an easy and intuitive interface dedicate to optimize the user-experience: thanks the CNC system and 10" touch screen display the user can manage all the machine operative function, set up 99 cutting program and multiple cutting length on the same bar, set the number of feeder stroke, the number of pieces and blade speed. It's also possibile to do an autodiagnostic to detect errors.
CNC managed axes system
KTECH line automatic bandsaws have a CNC managed axes system (3 both for 802 and 1202 models: vice closing, material feeding and sawframe rotation) that can be set and controlled by touch screen (and SAWFACTORY).
Sawframw
The electrowelded sawframe structure developed by our technicians has big thickness and allows to avoid vibrations and noise while working. Band pulleys are supported throught big size bearings with metal plate to have the better allignment. Sawframe movement perfectly balanced by big diameter hydraulic cylinder and linear guides.
Precision and accuracy
IMET automatic and semiautomatic bandsaws uses an innovative angle measurement system located outside the machine center so that the angle precision and accuracy is always as high as possibile, even on left and right angular cuts.
Motorized sawframe rotstion
IMET's KTECH and KS NC bandsaws has a CNC managed and motorized sawframe rotation system (where all the parameters can be set by touch screen display. Sawframe rotation is made possibile by an hydraulic cylinder.
Canted blade
To increase material penetration, avoid loweing slowdown and save blade life, KTECH machines have a 5° canted blade that helps to optimize the cutting process even on bigger and stroger profiles.
Blade tension
Blade tension is managed by a mechanic/hydraulic system. Ideal blade tension (which is 2000kg/cm2) can be set via touch screen display and machine software. If a breakage happens, Ktech software immediately stops the process, allowing maintenance.
Blade guides
Hard metal blade guides with lateral guide cemented rolls, hardened and rectificated with easy regulation system. Mobile blade guides is auomatically kept next to the cutting area for a better blade allignment and highest precision.
Blade cleaning
An adjustable and mechanic motorized metal cleaning brush provides to remove residuals and remainings on the blade while cutting. Minimal lubrification is a standard equipend to avoid liquid dispersion that could affect the length measurement.
Vice
Horizontal vice with round jaws so that the material can be locked on every set angle. This design allows to lock the material as close as possible to the cutting line on both bar sides, easing the process on every angle. Jaws height is 370mm.
Integrated feeder
KTECH has an integrated feeder with integrated roller table, length 3000mm. Feeder movement and repetition are set via touch screen display. Cutting material is fullu supported by the roller table, while final scrap-end is 150mm.
Hydraulic unit and saving energy
Hydraulic unit of new design with new low noise pump and locking valves on all the movements, with vice pressure reducers. Most processes are carried out with switched off hydraulic unit that allows a considerable saving of energy and maintains low the oil temperature.
Standard minimal lubrification
Standard minimal lubrification keep the material dry, avoiding wastes. The system can work in 3 ways: always switched-on, switched-on only while cutting, switched-off. If the oli isn't enough, it's reported on the machine display.
Industry 4.0 Ready - SAWFACTORY (Optional)
IMET automatic machines can be connected to the company network and be used remotely thanks SAWFACTORY and modem. SAWFACTORY is a dedicated software which allows to manage the cutting process from the office desk by setting cutting programs and monitoring the workflow thanks to the dedicated web app. The software also allows to also receive assistance by our technicians remotely. Discover SAWFACTORY: https://bit.ly/2RuxHuX
Marking system (Optional)
It's available for KTECH models the automatic ink marking system that allows to impress a code on cut pieces to ease the material seleciton after the cut: the marking systems works before the cut and its programmaing is integrated with the machine CNC (allowing to create a unique program via KTECH touch screen) but it's equipped with its own independent touch screen display.
Blade deviation control (Optional)
It allows to always have cutting process with the right tollerance. It's possibile to set the preferrede tollerance based on the needs for a specific material or cutting angle (maximum tollerance: 0.2mm).
Laser ray (Optional)
To ease the working process, it's possibile to require di special laser ray that points the cutting line on the material before starting to operate.
Bundle cutting device (Optional)
Hydraulic bundle cutting device. Applying the device, the maximum cutting capacity is 800x320mm while the minimum capacity is 80x80mm. Minimum scrap-end with bundle: 400mm. If the user wants to use the machine for mitre cuting, the device must be disassembled.
Bundle cutting device (Optional)
Together with the pressure placed next to the vice, the bundle cutting is made also by a supplementary device placed on the integrated feeder on outer part of feeder's jaws. This device must not be removed to use mitre cutting.
Metal protection barriers (Optional)
According to CE law, it's also available the protection safety system made by metallic barriers that covers the machine on the 4 side with CNC managed access doors to regulate and control the operator access to the working area.
Safety photcells (Optional)
It's possible, if the user doesn't want a full metallic barriers protection system, to install a pair ofl photocells instead of one of the metallic side.
Loadin/unloading roller table (Optional)
Loading and unloading roller table with free rolls, 2 vertical containment rolls on one side. Module length 2m
Automatic loading system (Optional)
Automatic bar loader driven by the saw control software where the bars are automatically fed, consisting of supporting surfaces with a drag chain and loading stations (from 5 to 15). The supporting surfaces can be a easily moved thanks to a modular structure. The feeder is provided with a system of blockage of the bar and with vertical aligning rollers and gearboxes to move the drag chains. The system is driven by the software of the saw to which it is connected.
Automatic unloading system (Optional)
Upon request it's available a customized material unloading system with bar warehouse developed based on thee customer requests and needs.
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