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ItalianoKTECH 352 F1200
Automatic bandsaw for structural steels
KTECH 352 F1200 is a pivoting bandsaw with automatic NC rotation and integrated 1200mm motorized feeder intended to be used for structural steels and steel works factories. The machine is equipped with an easy and intuitive HMI by 10" touch screen display and can provide a cutting range from +60° to - 45°. Full compatibility with Industry 4.0 system.
Other infos DownloadTechnical information
| Cutting capacity at 0° |
Round: 305mm Square: 250mm Rectangular: 350x200mmm |
| Cutting capacity at 45° left/right |
Round: 255mm Square: 230mm Rectangular: 230x200mmm |
| Cutting capacity at 60° left |
Round: 175mm Square: 155mm Rectangular: 170x100mmm |
| Cutting capacity with bundle device |
Max 300x160mm Min 85x10mm |
| Cutting capacity at 0° - solids (C45) |
200mm |
| Minimum cutting length |
20mm |
| Minimum cutting diameter |
20mm |
| Minimum scrap-end |
150mm |
| Blade size |
3370x27x0.9mm |
| Blade motor |
1.8KW |
| Blade speed range |
15-100 m/min |
| Feeder (single stoke)- motor power |
1150mm with ballscrew 0.75KW |
| Hydraulic unit tank capacity |
20l |
| Coolant tank |
100l |
| Machine size |
2935x2400x1900mm 2100kg |
HMI 10" touch screen
KTECH 352 has an easy and intuitive interface dedicate to optimize the user-experience: thanks the CNC system and 10" touch screen display the user can manage all the machine operative function, set up 99 cutting program and multiple cutting length on the same bar, set the number of feeder stroke, the number of pieces and blade speed. It's also possibile to do an autodiagnostic to detect errors.
NC control
KTECH line automatic bandsaws have an innovative 4 controlled axis system (laterial movement and closing of the vice, material feeding and sawframe rotation), all managed by numeric control. All the machine movement and setting can be controlled and modified via touch screen display.
Sawframe
The bow is made with electrowelded steel and has tubolar section, big diameter pulleys (380mm) with hinged blade-cover carter. The sawframe also has an easy blade-changing system provided by support piston. Hard metal pads on mobile blade-guides optimize the blade alignment.
Blade and endcutting
KTECH 352 uses a 27x0.9mm blades with high working tension (up to 1900kg/cm2) that gives high results in terms of material feeding and cutting, allowing to reduce vibrations and strain on the band and avoid brekages that could damage the cutting quality. As all Imet machine, also this model ends the cut with the blade not in parallel with the plate: this systems allows to cut always only a section of the material even when working with squares.
Sawframe movement
Sawframe rotation and angle setting position is managed by motoreducer controlled by inverter and it's provided by rack and pinon. The rotation is blocked by an hydraulic cylinder once the set angles is correct. The machine automtically synchronized the bow rotation with the vice closing and movement. Descent is hyraulic with pressure regulators on the mobile panel control, next to the HDI system.
Mechanical detection device
Mechanical material detection system automatically detech the first point point, allowing the fast approach of the bow to the material. The end-cutting process is managed by a microswitch placed on the mobile blade guides that automatically detech when the cutting process ends.
F1200 integrated feeder
Once loaded, the material movement is provided by the integrated motorized feeder equipped with self-braking electric motor, incremental screw (that also optimizes to have perfect positioning and accuracy), inverter and encoder. The feeder slides on chromed bars with a floating plate to ease the loading of material that is not perfectly straight.
Cutting precision
KTECH line bandsaws have an automatic control of the pieces size thanks to the infinitesimal encoder and the automatic correction of the cutting lengths. Thanks to the innovative angle measurement system (angle reading is set outside the machine center), the machine has an high positioning accuracy and the best cutting precision.
Industry 4.0 Ready - SAWfactory + RealTime
IMET automatic machines can be connected to the company network and be used remotely thanks SAWFACTORY and modem. SAWFACTORY is a dedicated software which allows to manage the cutting process from the office desk by setting cutting programs and monitoring the workflow thanks to the dedicated web app. The software also allows to also receive assistance by our technicians remotely. Discover SAWFACTORY: https://bit.ly/2RuxHuX
Industry 4.0 - RealTime Kit for
The kit allows to send directly from the machine to the MES information in real time about: machine status, cut pieces situation, automatic cycle progession. The connection is provided via a Web service made available by the user on his own LAN; the webservice will act as a filter between the bandsaw and the internal MES (the kit is available only if the "Industry 4.0 Ready" package is already installed)
Industry 4.0 Ready - OneLoad Kit for MES
The kit allows to load from the company office/MES to the machine software a cutting list/program to optimize the internal workflow while avoiding possible mistakes made by the machine operator. It's necessary, for the customer, to have an FTP server on te same LAN where both SAWprogram software and cutting program are installed. A "shortcut" is enabled on the machine control to load the cutting lists and start the cycle (the kit is available only if the "Industry 4.0 Ready" package is already installed).
Bundle device
The bundle device is made two groups of pressers: one mounted on the fixed vice, the other on the rear vice It can only be used for 0° cutting. Single piece capacity with mounted device: 350x160mm max, min. 55x10mm. Cutting capacity for bundle is: max 300x160mm, minimum 85x10mm. The device can be diassembled using the 2 screws on fixed vice and the 2 on the carriage vice and disconnecting the hydraulic tubes using the quick couplings systems. Not compatible with laser ray (only one can be put on the same machine).
Laser ray
Mounted on the sawframe, the system gives the user the possibility to visualize the cutting line on the material during the sawframe descent.
Minimal lubrification device
It is possible to request for any machine the minimum lubrication which eliminates the dispersion of coolant typical in the use of emulsifiable oil, the duration of the blade is in no way affected.
Motorized chips conveyor
To ease the machine working cycle, it's possibile to add on the machine a motorized chips conveyor on the lateral side of the machine. The chip conveyor allows to optimize the machine efficiency by removing chips from the working area and tanks to keep the area clean, allowing to have an optimized workflow.
Connection element for roller tables
To connect the machine to the roller table, it must be added the connection element
Roller tables
It's possibile to integrate the machine with free rolls table both on loading and unloading side. Each module has 2m legnth and it's equipped with 7 supporting rollers (d. 60mm). The first element (which is connected toa the machine) has 2 supporting pedestals while the following elements are equipped with 1 pedestal.
Vertical rollers
Pair of vertical steel containment rollers. Maximum 2 couples; single element 2m. To be used without rollerse cover.
Automatic loading system
Automatic bar loader driven by the saw control software where the bars are automatically fed, consisting of supporting surfaces with a drag chain and loading stations (from 5 to 15). The supporting surfaces can be easily moved thanks to a modular structure. The feeder is provided with a system of blockage of the bar and with vertical aligning rollers and gearboxes to move the drag chains. The system is driven by the software of the saw to which it is connected.
Automatic unloading system
The bandsaw can be integrated also with different kinds of automatic unloading systems, depending on material size and customer's requests. The system always works in synchro with the material feeder and sawframe movement. The unloading process can be provided by a simple tilting table that separate good pieces and scrap- ends/trim cuts (firsts on one side, seconds on the other) or by an expulsion of the cut pieces provided by a laterail pusher system (that can be coupled with motorized carpet, motorized table or free table).
HMI 10" touch screen
KTECH 352 has an easy and intuitive interface dedicate to optimize the user-experience: thanks the CNC system and 10" touch screen display the user can manage all the machine operative function, set up 99 cutting program and multiple cutting length on the same bar, set the number of feeder stroke, the number of pieces and blade speed. It's also possibile to do an autodiagnostic to detect errors.
NC control
KTECH line automatic bandsaws have an innovative 4 controlled axis system (laterial movement and closing of the vice, material feeding and sawframe rotation), all managed by numeric control. All the machine movement and setting can be controlled and modified via touch screen display.
Sawframe
The bow is made with electrowelded steel and has tubolar section, big diameter pulleys (380mm) with hinged blade-cover carter. The sawframe also has an easy blade-changing system provided by support piston. Hard metal pads on mobile blade-guides optimize the blade alignment.
Blade and endcutting
KTECH 352 uses a 27x0.9mm blades with high working tension (up to 1900kg/cm2) that gives high results in terms of material feeding and cutting, allowing to reduce vibrations and strain on the band and avoid brekages that could damage the cutting quality. As all Imet machine, also this model ends the cut with the blade not in parallel with the plate: this systems allows to cut always only a section of the material even when working with squares.
Sawframe movement
Sawframe rotation and angle setting position is managed by motoreducer controlled by inverter and it's provided by rack and pinon. The rotation is blocked by an hydraulic cylinder once the set angles is correct. The machine automtically synchronized the bow rotation with the vice closing and movement. Descent is hyraulic with pressure regulators on the mobile panel control, next to the HDI system.
Mechanical detection device
Mechanical material detection system automatically detech the first point point, allowing the fast approach of the bow to the material. The end-cutting process is managed by a microswitch placed on the mobile blade guides that automatically detech when the cutting process ends.
F1200 integrated feeder
Once loaded, the material movement is provided by the integrated motorized feeder equipped with self-braking electric motor, incremental screw (that also optimizes to have perfect positioning and accuracy), inverter and encoder. The feeder slides on chromed bars with a floating plate to ease the loading of material that is not perfectly straight.
Cutting precision
KTECH line bandsaws have an automatic control of the pieces size thanks to the infinitesimal encoder and the automatic correction of the cutting lengths. Thanks to the innovative angle measurement system (angle reading is set outside the machine center), the machine has an high positioning accuracy and the best cutting precision.
Industry 4.0 Ready - SAWfactory + RealTime
IMET automatic machines can be connected to the company network and be used remotely thanks SAWFACTORY and modem. SAWFACTORY is a dedicated software which allows to manage the cutting process from the office desk by setting cutting programs and monitoring the workflow thanks to the dedicated web app. The software also allows to also receive assistance by our technicians remotely. Discover SAWFACTORY: https://bit.ly/2RuxHuX
Industry 4.0 - RealTime Kit for
The kit allows to send directly from the machine to the MES information in real time about: machine status, cut pieces situation, automatic cycle progession. The connection is provided via a Web service made available by the user on his own LAN; the webservice will act as a filter between the bandsaw and the internal MES (the kit is available only if the "Industry 4.0 Ready" package is already installed)
Industry 4.0 Ready - OneLoad Kit for MES
The kit allows to load from the company office/MES to the machine software a cutting list/program to optimize the internal workflow while avoiding possible mistakes made by the machine operator. It's necessary, for the customer, to have an FTP server on te same LAN where both SAWprogram software and cutting program are installed. A "shortcut" is enabled on the machine control to load the cutting lists and start the cycle (the kit is available only if the "Industry 4.0 Ready" package is already installed).
Bundle device
The bundle device is made two groups of pressers: one mounted on the fixed vice, the other on the rear vice It can only be used for 0° cutting. Single piece capacity with mounted device: 350x160mm max, min. 55x10mm. Cutting capacity for bundle is: max 300x160mm, minimum 85x10mm. The device can be diassembled using the 2 screws on fixed vice and the 2 on the carriage vice and disconnecting the hydraulic tubes using the quick couplings systems. Not compatible with laser ray (only one can be put on the same machine).
Laser ray
Mounted on the sawframe, the system gives the user the possibility to visualize the cutting line on the material during the sawframe descent.
Minimal lubrification device
It is possible to request for any machine the minimum lubrication which eliminates the dispersion of coolant typical in the use of emulsifiable oil, the duration of the blade is in no way affected.
Motorized chips conveyor
To ease the machine working cycle, it's possibile to add on the machine a motorized chips conveyor on the lateral side of the machine. The chip conveyor allows to optimize the machine efficiency by removing chips from the working area and tanks to keep the area clean, allowing to have an optimized workflow.
Connection element for roller tables
To connect the machine to the roller table, it must be added the connection element
Roller tables
It's possibile to integrate the machine with free rolls table both on loading and unloading side. Each module has 2m legnth and it's equipped with 7 supporting rollers (d. 60mm). The first element (which is connected toa the machine) has 2 supporting pedestals while the following elements are equipped with 1 pedestal.
Vertical rollers
Pair of vertical steel containment rollers. Maximum 2 couples; single element 2m. To be used without rollerse cover.
Automatic loading system
Automatic bar loader driven by the saw control software where the bars are automatically fed, consisting of supporting surfaces with a drag chain and loading stations (from 5 to 15). The supporting surfaces can be easily moved thanks to a modular structure. The feeder is provided with a system of blockage of the bar and with vertical aligning rollers and gearboxes to move the drag chains. The system is driven by the software of the saw to which it is connected.
Automatic unloading system
The bandsaw can be integrated also with different kinds of automatic unloading systems, depending on material size and customer's requests. The system always works in synchro with the material feeder and sawframe movement. The unloading process can be provided by a simple tilting table that separate good pieces and scrap- ends/trim cuts (firsts on one side, seconds on the other) or by an expulsion of the cut pieces provided by a laterail pusher system (that can be coupled with motorized carpet, motorized table or free table).
